DHGJ-4-50/170A系列多極管式滑觸線
滑(hua)觸線的(de)(de)結構形式多樣(yang),但(dan)總的(de)(de)原理如(ru)下(xia):移(yi)(yi)(yi)動(dong)(dong)(dong)(dong)設(she)備(bei)(bei)(bei)由(you)于移(yi)(yi)(yi)動(dong)(dong)(dong)(dong),需要不(bu)斷地(di)變換位置,在每(mei)一(yi)個不(bu)同的(de)(de)位置上,移(yi)(yi)(yi)動(dong)(dong)(dong)(dong)設(she)備(bei)(bei)(bei)又(you)(you)要隨時能獲得動(dong)(dong)(dong)(dong)力(li)電(dian)源(yuan),否則就無法繼(ji)續(xu)移(yi)(yi)(yi)動(dong)(dong)(dong)(dong)。這(zhe)(zhe)時,滑(hua)觸線就應運而生了(le)。我們沿著(zhu)移(yi)(yi)(yi)動(dong)(dong)(dong)(dong)設(she)備(bei)(bei)(bei)的(de)(de)運行(xing)軌道平(ping)行(xing)敷了(le)若干條導體,接通電(dian)源(yuan)。在移(yi)(yi)(yi)動(dong)(dong)(dong)(dong)的(de)(de)設(she)備(bei)(bei)(bei)上,我們又(you)(you)安裝上可(ke)以從導體上取(qu)電(dian)的(de)(de)集(ji)(ji)電(dian)器。這(zhe)(zhe)樣(yang),當設(she)備(bei)(bei)(bei)移(yi)(yi)(yi)動(dong)(dong)(dong)(dong)時,集(ji)(ji)電(dian)器隨設(she)備(bei)(bei)(bei)同步運行(xing),并隨時從導體上取(qu)得電(dian)源(yuan),提供(gong)給設(she)備(bei)(bei)(bei),以使設(she)備(bei)(bei)(bei)可(ke)繼(ji)續(xu)移(yi)(yi)(yi)動(dong)(dong)(dong)(dong)。這(zhe)(zhe)些導體和集(ji)(ji)電(dian)器組成的(de)(de)裝置就稱作(zuo)滑(hua)觸線。
根據用(yong)電設備的不同,滑觸(chu)(chu)(chu)線有(you)多種形式,如地鐵(tie),是用(yong)通道側面的鋼(gang)軌做滑觸(chu)(chu)(chu)線,工礦企業的橋式吊車是用(yong)三條角鋼(gang)作為三相滑觸(chu)(chu)(chu)線。
滑觸(chu)線(xian)主要用(yong)于各種起重(zhong)運(yun)(yun)輸機械(xie),生產流水線(xian)等需移動(dong)供電的設(she)施(shi)和場所,如起重(zhong)機、裝卸橋、電動(dong)葫蘆(lu)、立(li)體倉(cang)庫、游(you)樂(le)設(she)備、空(kong)調(diao)檢測線(xian)等,廣泛應用(yong)在起重(zhong)運(yun)(yun)輸、電力(li)、造船、港口、冶金(jin)、礦山、水廠(chang)、環保、化工、家電、汽車、服裝、煙酒、游(you)樂(le)等眾多行業。
安(an)(an)全(quan)滑(hua)(hua)(hua)觸(chu)(chu)線(xian)(xian)是一種新型移動供電(dian)(dian)(dian)(dian)裝置(zhi),以其絕緣、安(an)(an)全(quan)、耐溫、抗振、節能等優越性(xing)能逐步(bu)替代了舊式裸露角(jiao)鐵及銅(tong)排滑(hua)(hua)(hua)觸(chu)(chu)線(xian)(xian)。安(an)(an)全(quan)滑(hua)(hua)(hua)觸(chu)(chu)線(xian)(xian)由填(tian)嵌在(zai)工(gong)(gong)(gong)程塑料型管(guan)或槽(cao)板中(zhong)(zhong)的光滑(hua)(hua)(hua)平整的T2銅(tong)排或嵌有(you)(you)耐磨(mo)(mo)導體(ti)的鋁型材作為(wei)載流體(ti),組合(he)成(cheng)輸(shu)電(dian)(dian)(dian)(dian)導管(guan),導管(guan)下有(you)(you)開(kai)口槽(cao)以利集(ji)(ji)電(dian)(dian)(dian)(dian)器(qi)(qi)(qi)運行,并(bing)由集(ji)(ji)電(dian)(dian)(dian)(dian)器(qi)(qi)(qi)的高耐磨(mo)(mo)銅(tong)基石(shi)墨(mo)電(dian)(dian)(dian)(dian)刷將電(dian)(dian)(dian)(dian)力導向工(gong)(gong)(gong)作電(dian)(dian)(dian)(dian)器(qi)(qi)(qi)。 安(an)(an)全(quan)滑(hua)(hua)(hua)觸(chu)(chu)線(xian)(xian)的使(shi)用為(wei)車間帶來(lai)了安(an)(an)全(quan),但也有(you)(you)缺點,橋式起重機(ji)在(zai)使(shi)用中(zhong)(zhong)易(yi)斷(duan)電(dian)(dian)(dian)(dian),有(you)(you)時(shi)在(zai)輸(shu)電(dian)(dian)(dian)(dian)導管(guan)內產生火花,嚴(yan)重時(shi)滑(hua)(hua)(hua)觸(chu)(chu)線(xian)(xian)某(mou)放(fang)炮",造成(cheng)集(ji)(ji)電(dian)(dian)(dian)(dian)器(qi)(qi)(qi)更換過(guo)于頻(pin)繁,影響生產。為(wei)此,進(jin)行了如下改進(jin):(1)增大集(ji)(ji)電(dian)(dian)(dian)(dian)器(qi)(qi)(qi)電(dian)(dian)(dian)(dian)刷倒(dao)角(jiao),并(bing)打磨(mo)(mo)光滑(hua)(hua)(hua);(2)增加(jia)(jia)集(ji)(ji)電(dian)(dian)(dian)(dian)器(qi)(qi)(qi)兩相對電(dian)(dian)(dian)(dian)刷間彈(dan)簧強度、彈(dan)性(xing),保(bao)證(zheng)彈(dan)簧恢(hui)復自如;(3)加(jia)(jia)深。加(jia)(jia)固集(ji)(ji)電(dian)(dian)(dian)(dian)器(qi)(qi)(qi)中(zhong)(zhong)的彈(dan)簧座,保(bao)證(zheng)電(dian)(dian)(dian)(dian)刷的恢(hui)復彈(dan)簧在(zai)工(gong)(gong)(gong)作中(zhong)(zhong)不(bu)易(yi)"串(chuan)位(wei)";(4)兩段(duan)安(an)(an)全(quan)滑(hua)(hua)(hua)觸(chu)(chu)線(xian)(xian)連(lian)接處(chu)連(lian)接塊要(yao)有(you)(you)倒(dao)角(jiao),保(bao)證(zheng)集(ji)(ji)電(dian)(dian)(dian)(dian)器(qi)(qi)(qi)平滑(hua)(hua)(hua)過(guo)渡。同(tong)時(shi),為(wei)保(bao)證(zheng)安(an)(an)全(quan)滑(hua)(hua)(hua)觸(chu)(chu)線(xian)(xian)的正常(chang)使(shi)用,行車工(gong)(gong)(gong)的規范操作、維修工(gong)(gong)(gong)的定期保(bao)養、定期檢(jian)查也*。
二:DHGJ-4-50/170A系列多極管式滑觸線主要技術參數
規格 | JDC-HD2 | JDC-HD3 | JDC-HD5 | JDC-HD8 | JDC-HD13 | JDC-HD20 |
額(e)定電流(liu)(A) | 200A | 300A | 500A | 800A | 1300A | 2000A |
+35°C時電流電阻(Ω/m) | 11.4×10-5 | 10.4×10-5 | 9.4×10-5 | 6.8×10-5 | 5.7×10-5 | 4.8×10-5 |
軌距800mm時(shi)軌間(jian)阻抗(Ω/m) | 22.2×10-5 | 18.2×10-5 | 16.5×10-5 | 12.0×10-5 | 10.1×10-5 | 9.0×10-5 |
行動電(dian)壓(V) | 600V/A或600V/DC | |||||
絕緣(yuan)護(hu)套擊穿電壓(KV) | 13.9 | |||||
絕(jue)緣體(ti)表面電阻(Ω) | 2×1013 | |||||
KC | >600V | |||||
允許zui大(da)運行速度(du)(m/min) | 600 | |||||
環(huan)境溫度范(fan)圍 | -25°C+55°C | |||||
絕緣材(cai)料(liao)可(ke)燃性 | 自(zi)滅 | |||||
外型(xing)尺寸 | 23.6×31.6 | 32×42 | ||||
懸掛間(jian)距(ju)(m) | 1.5-3 | |||||
導軌斷面膨脹(zhang) | 安(an)裝(zhuang)長度(du)在200m內不考慮 | |||||
導軌標準長度(m) | 6 | |||||
規格 | HXPnR-HG150 | HXPnR-HG150 | ||||
額定電(dian)流(A) | 150(雙極(ji)300A) | 250(雙極(ji)500A) | ||||
zui大運(yun)行速度(m/min) | 600 | |||||
接觸壓力(N) | 27 | |||||
側向移動距(ju)離(mm) | ±100 | |||||
接(jie)觸方向(xiang)移動(mm) | ±40 | |||||
連接電纜(lan)(mm2) | 20 | 50 | ||||
牽引臂線至導軌滑觸面(mm) | 115 | 130 | ||||
適用導軌(A) | 200-300 | 500-800 | ||||
重量(Kg)(單(dan)級) | 1.6 | 2.2 | ||||
注:在(zai)選用(yong)導電(dian)器時,導電(dian)器容(rong)量要(yao)與用(yong)電(dian)設備相配(pei),當單極(ji)容(rong)量不夠時,可采用(yong)雙極(ji)導電(dian)器 |
三:DHGJ-4-50/170A系列產品結構外形尺寸
四、吊裝示意圖
注:本裝(zhuang)置一般(ban)采用(yong)正裝(zhuang)、側裝(zhuang)方式。允(yun)許(xu)多根排(pai)列和制彎道(dao)(彎道(dao)半徑zui小不得小于 1.5m )括號內尺寸適(shi)合于200 -300A 的導軌,L 1L 2L 3PE之(zhi)間(jian)的間(jian)距a為 90mm 。
四、供電方式
在考(kao)(kao)慮安(an)全滑觸(chu)線供(gong)(gong)(gong)電(dian)點(dian)的同時應考(kao)(kao)慮同跨(kua)滑觸(chu)線的用電(dian)設備(bei)的總臺數(shu)總容(rong)量,任務工作制和全線長(chang)度的電(dian)壓降值,及環境(電(dian)壓降計(ji)(ji)算可根據前面導軌參(can)(can)數(shu)表的數(shu)據計(ji)(ji)算)。供(gong)(gong)(gong)電(dian)一般有以下幾種供(gong)(gong)(gong)用戶參(can)(can)考(kao)(kao):①單端(duan)供(gong)(gong)(gong)電(dian);②中(zhong)部(bu)(bu)供(gong)(gong)(gong)電(dian);③兩端(duan)供(gong)(gong)(gong)電(dian);④兩端(duan)1/6處(chu)供(gong)(gong)(gong)電(dian);⑤兩端(duan)正/10處(chu)和中(zhong)部(bu)(bu)三點(dian)供(gong)(gong)(gong)電(dian)等。
五、安裝說明
在安裝滑觸線前先將角鋼支架按照用戶選擇的安裝形式,根據滑觸線的懸掛間距固定好,在安裝現場把每6米一根的滑觸線上套上所需的懸掛座,和兩端接頭護套各一個,還在一端裝上鋁接頭一個,裝鋁接頭時應注意只能將鋁導軌伸進接頭的1/2留給另一根導軌連接用,以上工作準備好后,再把一根一根的滑觸線懸掛在支架上,進行全線連接,連接時應擰緊每個接頭的螺絲。在滑觸線全線長超過200米時應加裝伸縮裝置(伸縮裝置本廠隨時供應),在引接電源線進線時,可在每6米一根的接頭處引接,具體接法可參照前面接頭裝置圖。
在安裝彎道滑觸線時,懸吊距離應相應縮短,具體尺寸可根據現場條件而定。
在安裝導電器時先把導電器裝在配套的(de)方管上,選擇與滑觸線(xian)(xian)配合的(de)適當位置(zhi)固(gu)定(ding)在用電設備上,應注意為使導電器與滑觸線(xian)(xian)有(you)很(hen)好(hao)的(de)跟(gen)蹤性能和良好(hao)的(de)接(jie)觸能力,導電器與滑觸線(xian)(xian)應安裝在同一垂(chui)直、水(shui)平方向。
六、維護保養
安全滑觸線在正常運行中應做定期檢查,因為用電設備是每個工礦企業的主要生產工具,稍有差錯就會直接影響工廠的生產效益。在檢查滑觸線時應檢查每6米一個接頭處是否有松動、脫開,在檢查導電器時,應檢查活動部位是否轉動靈活,拉簧是否疲勞,電刷磨損等情況(這些情況都會影響到滑觸線導電性能和導電器的跟蹤性能。應及時作好調整)。
節假(jia)日設備整(zheng)修期,將導電(dian)器脫(tuo)出(chu)(chu)導管,檢查(cha)導電(dian)器電(dian)刷(shua)滾輪(lun)磨(mo)損(sun)情況,如電(dian)刷(shua)伸出(chu)(chu)量小于規定有效長度(du)時(shi),要(yao)及時(shi)更換(huan),導向滾輪(lun)變形嚴重時(shi),亦需(xu)更換(huan),以保持導電(dian)器運行(xing)正(zheng)常和(he)電(dian)刷(shua)的(de)良好(hao)接觸,并清查(cha)造成的(de)原因(yin)。安全滑觸線(xian)所(suo)有零(ling)部件中(zhong),電(dian)刷(shua)是*正(zheng)常會磨(mo)損(sun)的(de)零(ling)件。